The jatco 5 speed automatic transmission is known as the jf506e in the jaguar x type and land rovers freelander. When solenoid valve n91 shuts off the flow, the oil pressure upstream of the clutch builds up again. Some were wondering about the check balls position in the valve body. Sonnax ftool kits designed to service a specific bore require the vbfix, a selfaligning valve body reaming. The overall seal heights on these vary depending on application. These valve bodies act as a hydraulic brain, directing hydraulic fluid to different channels within the valve body in order to perform your vehicles gear changes. Overseas it is known as the 5f1j or the durashift 5tronic transmission used in the mondeo vehicle starting in 2002. Valve body 935 451 450 347 445 766 301 284 776 786 045 4462 9916 788 low clutch high clutch 010 179 520 310 379 436 9095 359 777 072 349 9917 4464 494 493 778 3181 783 f 716 002 overhaul kit 004. Smc kq2r0709a fitting, plugin reducer, kq2 fitting sold in packages of 10. Feb 20, 20 this is a brief video of how you can pull bolt out when you change n92 solenoid on vw 09a transmission valve body. Download free jatco09a manual free jatco09a manual free 09a transmission teardown inspection vw jetta basic teardown of a 09a transmission of a vw jetta. Jf506e transmission rebuild kits re5f01a transmission filter. Acdelco gm original equipment automatic transmission valve bodies are gmrecommended replacements for your vehicles original components. The 01m and 09a are two completely different transmissions, made in different countries, by different companies, by different people, and share no parts at all save for the atf fill port cap.
This causes the oil pressure downstream of the clutch to increase. Volkswagen transmission repair, rebuild or replacement. Koauto remanufactured 4 speed automatic transmission valve body for vw jetta golf beetle tested. Kq2r0709a series catalog series image for reference only.
The valve bodies are matched to the transmission which is matched to the engine, and there are two different 01m valve bodies for the 2002 jetta. Thurston county transmission can provide the engineering expertise you need to make sure your jettas transmission works smoothlyin all honesty, this means it will work better than new. Jf506e solenoid kit, vw, jag, land rover rostra 529046. Jf405e transmission jf405e automatic transmission jf405e jf405e valve body jatco jf405e service manual john deere transmission 2007 l120 hydrostatic transmission hf transmission gmc transmission t45 transmission transmission thm 180 c transmission 644 g transmission k46 transmission 722.
If there is just a burr on one edge you might be able to just cut the edge slightly and be ok. This will resolve your flare concern if you do not have any other problems. Sonnax 12289203k volkswagen 09a jf506e oversized pressure. Jf506e 09a transmission valve body for vw bora golfgti jetta sharan seat. Widespread breakage is failure of solenoids which already. Jf506e 09a 09a jf506e valve body solenoids no reverseintermittent reverse replace all 9. Automatic transmission gearbox valve body for 09a jf506e, find complete details about automatic transmission gearbox valve body for 09a jf506e, 09a jf506e,gearbox valve body,transmission from gear boxes supplier or manufacturerguangzhou sheng hai auto parts co. If youve reamed oversized and its sticking then ream again. Jatco jf506e, vw 09a oversized neutral control valve kit.
Remember if you have a damaged transmission, metal, friction material in pan this will not fix your issues. This is a complete valve body and solenoid kit and filter kit. Jf506e 09a automatic transmission valve body for bora vw audi a3 seat alhambra. One of the reason for valve body malfunction is the damage by contaminated atf of the channel and valve tc pressure regulator valve controlling torque converter blocking. A valve body is the complete assembly to include components that may be in a valve body kit.
N88 n89 n90 n91 n92 n93 n281 n282 n283 solenoids fits. A valve body kit contains components to repair or modify a valve body but is not the complete valve body. This transmission was built by jatco and known by multiple names and codes. Topquality sonnax components optimize valve body function and. Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. I need to change all the solenoids on my sons 2003 1. Freelander jatco automatic transmission repair manual. In the mazda 6 and mpv it is known as the ja5 ael and with vws golf. To better meet the repair challenges of increasingly sophisticated modern transmissions, sonnax also offers premium remanufactured valve bodies.
Jf506ejf506a09a trans valve body for vw bora golfgti jetta sharan seat. This manual covers assembly, disassembly, diagnosis, and troubleshooting. Jatco jf506e transmission update handbook atsg automatic. If the valve moves freely with the valve body off the transmission, but wont slide freely once the valve body s bolted to the transmission, suspect a warped valve body or case. Basic test procedures isolate no reverse on a jatco jf506e. Restrictor without check valvex21 example as2002f04ax21. Sonnax transmission products are the number one choice of large transmission remanufacturers, quality valve body rebuilders, and veteran independent specialists around the world. We furnish the complete edition of this ebook in djvu, epub, doc, txt, pdf formats. Replacing the 09a valve body so i finally got sick of waiting up to 10 minutes to drive away when the car was cold due to the noshifting craptronic 09a solenoid problem so many of us have after 100xxx miles or so your mileage may vary and ordered a rebuilt valve body with all new solenoids from a recommended ebay vendor. Gearbox oil change on land rover freelander 2 draining and refilling the manual gearbox oil on a 2009 land rover freelander 2 xs 2. The sonnax product has been updated to address chronic issues that relate to harsh shifts, flared 23 and 34 shifts, delayed engagements or no movement and neutral at a stop. Bolt the valve body minus the valve assembly to the case and torque it down. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. Automatic transmission gearbox valve body for 09a jf506e, find complete details about automatic transmission gearbox valve body for 09a jf506e,09a jf506e,gearbox valve body,transmission from gear boxes supplier or manufacturerguangzhou sheng hai auto parts co.
Atsg is a technical support service specifically for the automatic transmission industry. The inside of the valve should be inspected and blown out with compressed air. We fix warped the valve body hafts by flat sanding the valve body and checking for warpage. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Download free jatco09a manual free jatco09a manual free 09a transmission teardown inspection vw jetta basic teardown of a 09a transmission of a vw. In the positions fully colored with red go chrome check balls and in the positions with three red lines go plastic i think is plastic check balls. Nissan re4fo4a transmission found in the quest, altima and maxima. The jatco jf011e and its variants started production in 2007. Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. My n283 valve regulates the atf oil pressure of brakes b2 and b3, maximum main oil pressure is applied to the brakes when it fails, resulting in harsh gearshifts is either stuck open or shorted to plus. Problem started with no 3rd speed available when cold, after running a few miles and tranny gets warm, 3rd speed will become available but in the meantime, tranny will shift rough from 2nd to 4th with rpms high of course so it can reach the speed for 4th to be available. Zf suggests this be replaced on every valve body rr. Automatic transmission valve body for 9905 vw jetta golf mk4 beetle 01m325283a for.
Whether youre researching a specific problem with a unit thats just come into your shop or seeking rebuilding tips and tricks from the pros, this. This remanufactured valve body will fit the 09a and jf506e applications utilized in vw, jaguar, and land rover vehicles. This is a brief video of how you can pull bolt out when you change n92 solenoid on vw 09a transmission valve body. Jatco jf506e transmission update handbook atsg automatic transmission service group pdf free onlinemazda mpv beginning in 2002 3. We remove and clean all pieces and parts in the valve body. If looking for a book jf506e valve body repair manual in pdf form, in that case you come on to the. Premium valve bodies carry a limited lifetime warranty from valvebody xpress. To free up a stuck valve you need to visually inspect for burrs or contamination. Photos and explanations of what solenoids need to be chageout first. Checkball book import volume iii index aisin seiki 45043le. The 6speed automatic gearbox 09g sets new standards in the segment of transversely mounted.
There is a sequence to the order of how you change out these solenoids. Created by rebuilders, for rebuilders, sonnax technical resources contains hundreds of valuable articles, videos and more to help you find the best solutions to everyday automotive issues. Mar 09, 2015 this is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. Jatco jf506e, vw 09a oversized neutral control valve kit part no. Hello, i have a 2003 vw jetta with a 09a transmission, also known as a jatco jf506e. Your transmission, computer and wiring need to be in good shape. Adjacent piping must be clean and free from debris to prevent damage to the valve.
Jf506e 09a transmission valve body for vw bora,golfgti. Jf506e transmission parts, repair guidelines, problems, manuals. We fix the valve body the correct way only with over 25 years building transmission experience and tech support. Jf506e transmission parts, repair guidelines, problems. Prior to shipment from the manufacturer, a preservative may have been applied to the inner body of the valve. Jatco jf506e atsg automatic transmission service group. Advantages shift comfort driving pleasure increased through improved control of gear changes. Our repairs are essentially an upgrade for the 09g transmission in that they resolve the problems inherently present in the original manufacturers model. Remeber this is for the valve body of an 09a with gnz code, i dont know if this will change for another code. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. Spring installs into the case, followed by the thermal.
We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. In looking at the body it appears some of the solenoids blocks other solenoids from being removed. Sonnax transmission parts for ford 4r55e applications. Valve body kits free delivery possible on eligible purchases. Volkswagen transmission repair, rebuild or replacement 09g. Pdf atsg jf506e manual freelanderis known as the jf506e in the jaguar x type and land rovers freelander.
Sonnax 12289203k volkswagen 09a jf506e oversized pressure regulator valve kit. Smc kq2r0709a fitting, plugin reducer, kq2 fitting sold in. But at the same time the box has lost in reliability indicators. The re5r05a is currently found in infiniti and nissan vehicles, 2002up models, equipped with 3. Reparacao cambio automatico jf506e ou 09a freelander 1 09a reset adapts how to reset adapts on vw 09a jatco jf506e. In dodge and jeep vehicles, this transmission was called the cvt2. Jatco jf506e atsg automatic transmission service group pdf free online. Volkswagen 09a jf506e oversized pressure regulator valve kit. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. According to the owner of the vehicle the transmission was only. If looking for a book jf506e valve body repair manual in pdf form, in that case you come on to the faithful site.
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